Warren Controls Logo

Warren Controls 2900: Control Valve

Warren Controls 2900: Control Valve

Warren Controls 2900: Control Valve

The Warren Controls 2900 Series features five cast iron pneumatic globe valve designs. Models 2920, 2922, and 2923 deliver dependable two-way modulating control, while the 2930 and 2932 are engineered for liquid mixing and diverting applications, respectively. This series is purpose-built for industrial steam, gas, and compatible liquid systems.

The Warren Controls 2900 Series features five cast iron pneumatic globe valve designs. Models 2920, 2922, and 2923 deliver dependable two-way modulating control, while the 2930 and 2932 are engineered for liquid mixing and diverting applications, respectively. This series is purpose-built for industrial steam, gas, and compatible liquid systems.

Engineered selection tailored to your process and seat configuration

Engineered selection tailored to your process and seat configuration

Warren Controls 2900 Pneumatic Control Valve, Flanged Cast Iron Body and Diaphragm Actuator with Positioner

NPS 2½ to 10 in. depending on model

Cast Iron · Class 125 and 250 Flanges

Cv up to 960 depending on configuration

2-way and 3-way · pneumatic actuation

RUGGED CONSTRUCTION FOR UTILITY SERVICES

RUGGED CONSTRUCTION FOR UTILITY SERVICES

High-Capacity Globe Valves for Industrial Control

The Warren Controls 2900 Series features cast-iron globe control valves designed for regulating compatible media, complete with flanged connections. The two-way 2920, 2922, and 2923 models are engineered for liquid, gas, and steam service, while the three-way 2930 and 2932 models deliver precise mixing or diverting for liquids. This series is not universally interchangeable with all valves: flow capacity, differential pressure, packing/trim selections, and face-to-face dimensions must be verified by our technical specialists.

Flow Rate and Control Precision

Equal percentage plugs on two-way models; linear plugs on three-way models. Engineered with a rated rangeability of 50:1, featuring dedicated Cv values specific to each diameter and trim configuration.

Body and Trim

Class 125 or 250 flanged cast iron body; selection of trim materials in bronze, 300 series stainless steel, 17-4 PH, or Alloy 6 depending on model and application requirements.

Seat Tightness

Class II, III, or IV shut-off depending on construction: the 2922 double-seat and 2932 bypass configurations do not meet the same shut-off requirements as the 2920, 2923, or 2930 models.

Temperature and Packing

PTFE, EPDM, or graphite depending on the part number; rated up to 400°F on select configurations only. Valve size, flange class, and internal seal selection may derate this limit.

FIVE DISTINCT DESIGNS

FIVE DISTINCT DESIGNS

2920, 2922, 2923, 2930, and 2932

Three 2-way control valve configurations and two 3-way solutions, engineered with specific variations in diameter, shut-off tightness, and differential pressure.

TWO-WAY · SINGLE SEAT

2920 · Unbalanced Check Valve

The 2920 unbalanced, single-seat plug valve delivers Class IV shut-off. The actuator is selected based on the flow rate and differential pressure required for your process.

Diameters

2½ to 10 in.*

Body

Cast Iron · Class 125/250 Flanges

Specification

Equal percentage

Sealing Solutions

Class IV

If Class IV shut-off is required, the 2920 is a viable option to evaluate against the balanced 2923. The final selection will depend on the required actuation thrust.

TWO-WAY · DOUBLE SEATED

2922 · Balanced Check Valve

The double-seat design of the 2922 reduces operating torque while delivering high-capacity flow. Its Class III shut-off distinguishes it from standard Class IV single-seated configurations.

Diameters

2½" to 10"

Seat Type

Dual · Balanced

Specification

Equal percentage

Sealing Solutions

Class III

For high-capacity applications, up to a Cv of 960 on the documented 10-inch version. Seat shut-off meets Class III standards.

TWO-WAY · BALANCED CYLINDER

2923 · Balanced Disc Check Valve

The single-seat design featuring cylinder balancing and an O-ring is engineered to deliver Class IV shut-off with reduced actuation force. This construction requires relatively clean process media and routine inspection of the internal seals.

Diameters

2½ to 8 in.

Engineering & Design

Balanced Cylinder

Sealing Solutions

Class IV

Compatibility

O-Rings Pending Validation

The 2923 distinguishes itself from the 2922 with its Class IV single-seat design, featuring cylinder balancing to reduce actuator load requirements.

THREE-WAY · MIXING

2930 · Mixing Valve

Two inlets feed a common outlet, featuring a linear plug design. The 2930 precisely regulates liquid blending when inlet pressures are closely matched.

Diameters

2½ to 8 in.

Function

2 inlets / 1 outlet

Specification

Linear

Sealing Solutions

Class IV

For hot water or mixing loops: verify inlet pressures and the effective control range.

THREE-WAY · DIVERTER

2932 · Diverter Valve

One inlet feeds two outlets. This Class II valve can also be configured for mixing service via reverse flow, subject to engineering review of your system schematic and port pressures.

Diameters

2½ to 8 in.

Function

1 Inlet / 2 Outlets

Sealing Solutions

Class II

Inter-port ΔP

50 psid maximum

Maximum temperature: 300°F up to 5"; 150°F for 6" and 8". Do not apply the general 400°F limit to the 2932.

SELECTION CRITERIA

SELECTION CRITERIA

Cast Iron, Pressure-Temperature Ratings, and Sealing Solutions

The general range of -20 to 400 °F does not apply to every configuration. Manufacturer charts specify ratings based on valve type, flange class, trim material, size, and packing.

BODY AND TRIM

Flanged Cast Iron Class 125/250

This series is specified with cast iron bodies and flanged connections in compliance with ANSI/ASME B16.1. Do not represent it as a WCB carbon steel or CF8M stainless steel valve.

EPDM, PTFE, and graphite

EPDM is suitable for select water systems, but is not recommended for use with oils, hydrocarbons, or acids per the technical data sheet. PTFE and graphite packing or gaskets should be selected based on process temperature and chemical compatibility requirements.

Temperature Limits by Design

Select Class 250 flanged configurations are rated up to 400°F, while Class 125 flanged versions are limited to 350°F. The 2932 is rated to 300°F for sizes up to 5" and 150°F for 6" and 8" sizes.

FLOW & CONTROL

Curve Selection

Equal percentage characteristic on both ports, linear on three-way configurations. Size your valve by selecting the Cv at minimum, nominal, and maximum flow rates rather than relying on line size alone.

Maximum Allowable Differential Pressure

Operating limits depend on the seat and trim configuration. On the 2932, the differential pressure between the upper and lower ports must not exceed 50 psid.

Fail-Safe Signal and Position

Pneumatic diaphragm actuators and pneumatic or electro-pneumatic positioners. Specify the control signal, instrument air supply, and required fail-safe action upon loss of air.

To size and select a Series 2900 valve, please specify flow rates, pressures, operating temperature, media, line size, flange ratings, and fail-safe position. Providing an existing nameplate and drawing will expedite technical verification.

APPLICATIONS AND USES

APPLICATIONS AND USES

Where to Use the Warren Controls 2900 Series

Two-way models are engineered for select liquid, gas, and steam services, while three-way configurations are documented specifically for liquid applications. Suitability for each installation depends on your specific operating conditions.

Mixing or Diverting

Model 2930 for mixing two inlets; Model 2932 for diverting one inlet to two outlets. Subject to specific piping configurations, the 2932 can also be engineered for reverse mixing applications.

Mixing or Diverting

Model 2930 for mixing two inlets; Model 2932 for diverting one inlet to two outlets. Subject to specific piping configurations, the 2932 can also be engineered for reverse mixing applications.

Food Processing & Pharmaceuticals

Plant utility and heating applications; the specifications outlined do not constitute sanitary certification or product-contact approval.

Food Processing & Pharmaceuticals

Plant utility and heating applications; the specifications outlined do not constitute sanitary certification or product-contact approval.

Equipment Replacement

Field measurement of the diameter, face-to-face dimensions, flange rating, stroke, and actuation on an existing valve prior to confirming replacement options.

Equipment Replacement

Field measurement of the diameter, face-to-face dimensions, flange rating, stroke, and actuation on an existing valve prior to confirming replacement options.

PNEUMATIC ACTUATION

DL49, DL84, DL115 Diaphragms and Positioning

The 2900 Series documentation details the DL49, DL84, or DL115 pneumatic diaphragm actuators, selected according to body size and required thrust. Spring configurations, control types, and accessories are custom-specified alongside the valve.

Warren Controls 2923 cross-sectional view showing the balancing cylinder and seat

ACTUATOR

Diaphragm Actuation

DL49, DL84, and DL115: varied diaphragm areas and spring ranges, offering specific compatibility based on body size.

CONTROL

Pneumatic or 4–20 mA signal

Pneumatic actuation based on the spring range or electro-pneumatic control with a matched positioner. The 4–20 mA signal corresponds to positioning equipment, not the valve actuator.

ACCESSORIES

Positioners and Limit Switches

Positioners, limit switches, analog feedback transmitters, and solenoid valves are documented as options, depending on your selected configuration.

What technical specifications are required for a 2900 series valve?

Clear sizing and specification eliminate errors in pressure rating, Cv, and face-to-face dimensions for both retrofit and new greenfield projects.

EXISTING

Nameplate and Part Numbers

Model 2920/2922/2923/2930/2932, serial number, photos, and general arrangement drawing of the installed equipment.

End Connection

Flange Class and Face-to-Face Dimensions

Please specify the NPS, Class 125/250, and overall footprint. Note that Warren 2900 face-to-face dimensions do not always align with standard ANSI/ISA specifications; consult the manufacturer's certified drawing to verify.

PROCESS

Upstream/Downstream Flow Rates and Pressures

Minimum, normal, and maximum flow rates, along with operating and shut-off differential pressures, to ensure the selection of the correct Cv and actuator.

AUTOMATION

Instrument Air and Safety Systems

Available supply air pressure, 3–15 psi or 4–20 mA signal via positioner, and required fail position.

THE ADVANTAGES OF VAMECA

A quote engineered for your operating conditions

A quote engineered for your operating conditions

A quote engineered for your operating conditions

VAMECA prepares an engineering selection and initiates manufacturer inquiries based on the valve, trim, and actuation requirements, without assuming inventory availability, CRN status, or lead times.

Control Valve Sizing

Cv, ΔP, minimum/nominal/maximum flow rates, and trim characteristics are thoroughly evaluated before selecting the valve.

Control Valve Sizing

Cv, ΔP, minimum/nominal/maximum flow rates, and trim characteristics are thoroughly evaluated before selecting the valve.

Sealing Solutions by Application

The distinctions between Class II, III, and IV shut-off are detailed to prevent incompatible seat leakage expectations.

Sealing Solutions by Application

The distinctions between Class II, III, and IV shut-off are detailed to prevent incompatible seat leakage expectations.

Assembly and Connections

NPS, flanges, face-to-face dimensions, and actuator position are thoroughly verified for your project or drop-in replacement.

Assembly and Connections

NPS, flanges, face-to-face dimensions, and actuator position are thoroughly verified for your project or drop-in replacement.

Media Compatibility

Body castings, trim, packing, and internal seals are evaluated against process conditions and fluid chemistry.

Media Compatibility

Body castings, trim, packing, and internal seals are evaluated against process conditions and fluid chemistry.

Documentation & Specifications

Technical data sheets and any applicable CRN requirements are verified by part number and province, without asserting blanket approval.

Documentation & Specifications

Technical data sheets and any applicable CRN requirements are verified by part number and province, without asserting blanket approval.

Verified Quote

Pricing, quantity, availability, freight, and lead times are confirmed upon inquiry, prior to any commercial commitment.

Verified Quote

Pricing, quantity, availability, freight, and lead times are confirmed upon inquiry, prior to any commercial commitment.

FAQ

Warren Controls 2900 Series: Frequently Asked Questions

Warren Controls 2900 Series: Frequently Asked Questions

Models 2920 to 2932, pressure-temperature ratings, steam service, sealing solutions, actuation, and direct replacements.

YOUR FLOW CONTROL PROJECT

YOUR FLOW CONTROL PROJECT

Warren Controls 2900: Sizing, Selection, and Quotes in Quebec

Whether for a new installation, a globe valve replacement, or an industrial process control project, VAMECA helps you evaluate Series 2900 models and review applicable technical documentation with dependable, local engineering support.

Warren Controls 2900 Series Pneumatic Globe Valve

Dedicated Technical Specialist in Quebec

Local engineering support for valve selection and order specification prep.

Sizing Verification

Seat type, differential pressure, and shut-off leakage class guide the selection process.

Product Offerings and Technical Documentation

The complete part number, data sheets, documentation requirements, and commercial terms are verified at the quotation stage.

Visual Identity of VAMECA Industrial Products

Need industrial valves or components for your application?

VAMECA supports businesses in Quebec and across Canada with the selection, sizing, and supply of industrial valves, check valves, flanges, and gaskets tailored to their specific operating conditions.

Visual Identity of VAMECA Industrial Products

Need industrial valves or components for your application?

VAMECA supports businesses in Quebec and across Canada with the selection, sizing, and supply of industrial valves, check valves, flanges, and gaskets tailored to their specific operating conditions.

Visual Identity of VAMECA Industrial Products

Need industrial valves or components for your application?

VAMECA supports businesses in Quebec and across Canada with the selection, sizing, and supply of industrial valves, check valves, flanges, and gaskets tailored to their specific operating conditions.