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Warren Controls 1800 Control Valve

Warren Controls 1800 Control Valve

Warren Controls 1800 Control Valve

The Warren Controls 1800 Series comprises pneumatic globe control valves engineered for dependable process control. The 1840/1843 models deliver precision two-way modulating service for liquids, gases, and steam, while the 1850/1852 models are specifically designed for liquid mixing or diverting applications. Valve selection is primarily determined by your differential pressure requirements and fluid handling objectives.

The Warren Controls 1800 Series comprises pneumatic globe control valves engineered for dependable process control. The 1840/1843 models deliver precision two-way modulating service for liquids, gases, and steam, while the 1850/1852 models are specifically designed for liquid mixing or diverting applications. Valve selection is primarily determined by your differential pressure requirements and fluid handling objectives.

Engineered and selected for your actual operating conditions

Engineered and selected for your actual operating conditions

Warren Controls 1800 Series Pneumatic Control Valve

NPS ½ to 12 in. depending on the model

Class 125/250 Cast Iron Flanges · Class 150/300 Carbon/Stainless Steel Flanges

Cv up to 1,649 depending on configuration

2-Way and 3-Way · Pneumatic

PROCESS-TAILORED CONTROL

PROCESS-TAILORED CONTROL

A comprehensive line of globe valves engineered for industrial piping systems

The difference between the 1840 and 1843 series lies in the plug balancing and the thrust required from the pneumatic actuator. For three-way systems, the 1850 mixes two inlets, whereas the 1852 diverts one inlet to two outlets. Shut-off classes and pressure limits vary depending on the construction.

Flow Characteristics

Two-way: linear or equal percentage plugs. Three-way: linear plugs for mixing and diverting applications.

Materials of Construction

Cast iron, WCB cast steel, or CF8M stainless steel body; 316 stainless steel or Alloy 6 trim depending on the selected configuration.

Operating Range

50:1 turndown ratio across multiple configurations; the 1850 in sizes ½ to 2 in. delivers a 30:1 range. Cv is dependent on valve size and trim selection.

Stem Packings

PTFE, EPDM, or graphite packing solutions tailored to your media and temperature requirements. Extended bonnet configurations are available for specific high-temperature services.

1800 SERIES CONFIGURATIONS

1800 SERIES CONFIGURATIONS

The 1840, 1843, 1850, and 1852 configurations

Balanced or unbalanced two-way, mixing, and diverting: four distinct configurations, each featuring dedicated size ranges and sealing classes.

Official cutaway view of the Warren Controls 1843, a two-way balanced plug control valve

TWO-WAY CONTROL

1840 / 1843 · 2-Way

The 1840 utilizes an unbalanced plug, whereas the 1843 features a balanced plug design that reduces operating torque under high differential pressures. The 1843 is engineered specifically for relatively clean process media.

Diameter

6 to 12"

Body

Cast Iron · WCB · CF8M

Specification

Linear or Equal Percentage

Sealing Solutions

Standard Class IV

Two options: the 1840 for unbalanced control, or the 1843 when plug force requirements call for a balanced assembly.

Warren Controls 1800 Series Three-Way Pneumatic Control Valve, Official Photograph

3-WAY · MIXING

1850 · Mixing Valve

The 1850 typically blends two inlets into a single common outlet, delivering a linear flow characteristic. For sizes from ½ in. to 2 in., the manufacturer also permits reverse flow for select diverting applications.

Diameter

½ to 12"

Flow

2 inlets / 1 outlet

Internal Components

316 Stainless Steel · Linear

Rangeability

30:1 (½–2 in.) · 50:1 and above

Class IV shut-off. Mixing solution suitable when inlet pressures are compatible; for smaller line sizes, a flow-reversal bypass configuration can be evaluated.

Official cutaway view of a Warren Controls 1800 Series 3-way valve

3-WAY · DIVERTING

1852 · Diverter Valve

The 1852 typically diverts one inlet flow to two outlets with Class II seat leakage shutoff. Reverse flow for mixing applications is only permissible upon engineering review and approval by Warren Controls.

Diameter

2½ to 12"

Flow

1 Inlet / 2 Outlets

Sealing Solutions

Class II

Differential Pressure

50 psid max. between high/low ports

For diverting liquid service: verify piping configuration, port pressures, and the 50-psid differential limit. For reverse-flow mixing applications: consult the manufacturer.

PRECISION SIZING COMES FIRST

PRECISION SIZING COMES FIRST

Materials, Sealing, and Operating Conditions

Selecting the right part number involves more than just pipe size: the process fluid, differential pressure, leakage class, and thermal conditions all drive the proper specification.

MATERIALS AND SEALING SOLUTIONS

Bodies and Flanges

Cast iron with Class 125/250 flanges, or WCB carbon steel and CF8M stainless steel with Class 150/300 flanges, depending on available sizes.

Internal Packings and Seals

TFE V-Ring: suitable for steam and select chemicals, rated from 60 to 450°F depending on configuration. EPDM: designed for water service, but incompatible with oil-based fluids. For 1843 and 1852 series, verify O-ring compatibility when exposed to ketones and other solvents.

Graphite Packing and Extended Bonnet

Select configurations featuring graphite packing and an extended bonnet can withstand temperatures up to 800°F. Note that this process fluid temperature rating does not automatically apply to the actuator or accessories; their specific thermal operating limits must be verified.

ACTUATION AND CONTROL

Flow Characteristic

Linear or equal percentage depending on the two-way model; linear for three-way 1850 and 1852 models.

Differential Pressure

Monitor the ΔP during throttling and shut-off conditions. For model 1852, ensure the differential between the upper and lower ports does not exceed 50 psid.

Signalling and Safety

Pneumatic actuation or electro-pneumatic positioning: please specify the signal, air supply pressure, and required fail-safe position.

To validate your selection, please provide the upstream and downstream pressures, minimum/normal/maximum flow rates, operating temperature, process fluid, and control signal specifications.

INDUSTRIAL APPLICATIONS

INDUSTRIAL APPLICATIONS

Which piping systems and networks are suitable for the Warren Controls Series 1800?

The 1840/1843 series are specified for liquid, gas, and steam service, while the 1850/1852 three-way configurations are engineered for liquids. Materials of construction and packing must be verified based on your specific process conditions.

Process Steam

Steam control for boiler rooms and heat exchangers, subject to the proper selection of body, trim, packing, and pressure class.

Process Steam

Steam control for boiler rooms and heat exchangers, subject to the proper selection of body, trim, packing, and pressure class.

Hot Water and Heating

For thermal oil applications, Warren Controls specifies an extended bonnet design featuring nickel-based Graphalloy guide bushings for non-oxidizing fluids. Operating temperature and media compatibility must be verified.

Hot Water and Heating

For thermal oil applications, Warren Controls specifies an extended bonnet design featuring nickel-based Graphalloy guide bushings for non-oxidizing fluids. Operating temperature and media compatibility must be verified.

Cooling Water

Flow control for process water systems, heat exchangers, and cooling equipment.

Cooling Water

Flow control for process water systems, heat exchangers, and cooling equipment.

Three-Way Loops

Mixing or diverting applications in thermal networks where required by the piping configuration.

Three-Way Loops

Mixing or diverting applications in thermal networks where required by the piping configuration.

Compressed Air and Plant Utilities

Air and utility gas applications require verification of materials, sealing integrity, and operating conditions.

Compressed Air and Plant Utilities

Air and utility gas applications require verification of materials, sealing integrity, and operating conditions.

Existing Valve Replacement

Detailed assessment of existing installed equipment, face-to-face dimensions, flange configurations, and operational requirements prior to submitting a proposal.

Existing Valve Replacement

Detailed assessment of existing installed equipment, face-to-face dimensions, flange configurations, and operational requirements prior to submitting a proposal.

ACTUATION AND ACCESSORIES

Pneumatic Actuators and Positioners

The Warren Controls specification sheet pairs DL84/DL115 diaphragm actuators and cylinder actuators with various body sizes. Actuator selection is driven by thrust calculations and fail-safe mode requirements.

ACTUATOR

DL84 and DL115 Diaphragms

Diaphragm actuators available with various spring ranges. Pneumatic cylinders are also offered based on valve size and required thrust.

SIGNAL

3–15 psi and 4–20 mA signals

Direct pneumatic control or electropneumatic positioner, featuring standard or split-range signal options to match your installed instrumentation.

POSITIONER

Valve Positioners and Feedback Systems

VAC V200 positioners and 4–20 mA feedback or limit switch options are included in the documented configurations.

Required Specifications for a Series 1800 Valve

The nameplate from an existing valve, a piping schematic, and operating parameters streamline the validation of a drop-in replacement.

REPLACEMENT

Nameplate

A photo of the nameplate, along with the part number and serial number, ensures accurate identification of the configuration to be replaced.

CONNECTIONS

Flanges and Face-to-Face Dimensions

Please specify the diameter, flange class, and available face-to-face dimensions to verify the sizing of the proposed valve body.

PROCESS DATA

Flow Rates and Differential Pressure

Please provide the minimum, normal, and maximum flow rates, as well as the upstream and downstream pressures, to verify the Cv and required actuation torque.

ORDER

Signal and Fail-Safe Position

Specify the 3–15 psi or 4–20 mA signal, available instrument air supply, and required fail-safe position.

LES ATOUTS DE VAMECA

From Your Technical Requirements to an Actionable Solution

From Your Technical Requirements to an Actionable Solution

From Your Technical Requirements to an Actionable Solution

Whether for a new installation or a retrofit, VAMECA helps you gather the right technical data, evaluate Warren Controls configurations, and prepare your RFQ—without relying on assumptions about stock levels or lead times.

Documented replacement

Using the nameplate, drawing, or existing part number, we verify the configuration, end connections, and overall dimensions before recommending a tailored solution.

Documented replacement

Using the nameplate, drawing, or existing part number, we verify the configuration, end connections, and overall dimensions before recommending a tailored solution.

Hydraulic Selection

Whether for two-way throttling, mixing, or diverting services, the Cv, flow characteristic, and pressure drop determine the optimal configuration within the 1800 Series.

Hydraulic Selection

Whether for two-way throttling, mixing, or diverting services, the Cv, flow characteristic, and pressure drop determine the optimal configuration within the 1800 Series.

Materials and Sealing Solutions

Cast iron, WCB, CF8M, packing, and internal seals are evaluated based on media, temperature, corrosion, and documented operating limits.

Materials and Sealing Solutions

Cast iron, WCB, CF8M, packing, and internal seals are evaluated based on media, temperature, corrosion, and documented operating limits.

Pneumatic Actuation

The actuator, control signal, positioner, and fail-safe position are engineered together to meet the specific requirements of your facility.

Pneumatic Actuation

The actuator, control signal, positioner, and fail-safe position are engineered together to meet the specific requirements of your facility.

Project Documentation

We can review the spec sheets, dimensions, and documentation requirements applicable to the requested part number, without presuming CRN registration or prior approval.

Project Documentation

We can review the spec sheets, dimensions, and documentation requirements applicable to the requested part number, without presuming CRN registration or prior approval.

Quote based on configuration

Every request is prepared in accordance with your specifications, quantities, and purchasing terms. Pricing, availability, and lead times are verified and confirmed prior to any commitment.

Quote based on configuration

Every request is prepared in accordance with your specifications, quantities, and purchasing terms. Pricing, availability, and lead times are verified and confirmed prior to any commitment.

FAQ

Frequently Asked Questions: Warren Controls 1800 Series

Frequently Asked Questions: Warren Controls 1800 Series

2-way and 3-way configurations, pneumatic actuation, Cv values, compatibility, and drop-in replacement.

PARTNER WITH VAMECA

PARTNER WITH VAMECA

Your Canadian Technical Contact for the Warren Controls 1800 Series

VAMECA supports control and regulation projects from process data analysis through to product selection and manufacturer consultation.

Local Technical Support in Quebec

A dedicated local contact for quotation requests, piping connection specifications, and on-site installation constraints.

Operating Conditions Analysis

Pressure, flow rates, temperature, media, and actuation requirements are thoroughly evaluated prior to recommending a Series 1800 configuration.

Manufacturer Verification

We approve options 1840, 1843, 1850, and 1852, as well as the applicable documentation for the proposed reference.

Visual Identity of VAMECA Industrial Products

Need industrial valves or components for your application?

VAMECA supports businesses in Quebec and across Canada with the selection, sizing, and supply of industrial valves, check valves, flanges, and gaskets tailored to their specific operating conditions.

Visual Identity of VAMECA Industrial Products

Need industrial valves or components for your application?

VAMECA supports businesses in Quebec and across Canada with the selection, sizing, and supply of industrial valves, check valves, flanges, and gaskets tailored to their specific operating conditions.

Visual Identity of VAMECA Industrial Products

Need industrial valves or components for your application?

VAMECA supports businesses in Quebec and across Canada with the selection, sizing, and supply of industrial valves, check valves, flanges, and gaskets tailored to their specific operating conditions.